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The nitrogen fix for industrial headaches

3rd July 2025

     

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In many heavy industries, nitrogen does not grab headlines but it quietly plays one of the most critical roles on site. Whether you are blanketing flammable liquids, purging pipelines or preventing oxidation in sensitive processes, nitrogen is the invisible protector of product integrity, equipment safety and operational uptime.

But here is the problem: traditional nitrogen supply, especially via cylinders or liquid deliveries, often holds industries back with high costs, logistical headaches and inflexible access.

Turnkey gas solutions provider O2Africa believes it is time for a better model.

Industrial Nitrogen Uses

Nitrogen gas is chemically inert meaning it will not react with other substances ,making it ideal for:

  • Blanketing storage tanks and vessels to displace oxygen and prevent combustion or spoilage.
  • Purging pipelines and reactors before maintenance or product changeover.
  • Inerting flammable environments to ensure safety during shutdowns.
  • Food-grade applications like packaging and shelf-life extension.
  • Laser cutting for clean, oxidisation-free metal work.

Industries using nitrogen at scale include oil and gas, petrochemicals, pharmaceuticals, food and beverage, and metal fabrication.

The High Cost of Cylinder and Liquid Supply

Despite its widespread use, many companies still rely on nitrogen supplied in cylinders or bulk liquid, which brings several challenges, such as:

  • High and unpredictable costs tied to global prices and fuel logistics.
  • Delivery delays that risk downtime or safety gaps.
  • Storage and handling issues, especially in remote or high-volume sites.
  • Limited flow flexibility during high-demand operations.
  • Safety risks associated with cylinder handling and transport.

These issues often go unquestioned but in an era of rising input costs and supply chain pressure, they are no longer sustainable.

On-Site Nitrogen Generation

O2Africa’s Pressure Swing Adsorption (PSA) technology now enables companies to generate high-purity nitrogen on demand directly at the point of use.

  1. With O2Africa’s nitrogen generators, you can:
  2. Produce 95% to 99.9999% pure nitrogen to your exact specifications.
  3. Run 24/7 operations without waiting on deliveries.
  4. Save 30% to 70% on nitrogen costs over time.
  5. Eliminate rental, delivery and handling fees.
  6. Reduce CO₂ emissions by cutting logistics and transport.
  7. Monitor performance remotely with digital controls and alerts.

O2Africa’s systems are modular, containerised and built for tough industrial conditions.

Case Study

A South African furnace manufacturer recently designed a high-temperature furnace system for recycling lithium-ion batteries, a growing segment in the circular economy. During the thermal recovery process, nitrogen purging is critical to displace oxygen, prevent combustion of volatile compounds and protect the structural integrity of the furnace.

O2Africa installed an on-site PSA nitrogen system tailored to their required purity and flow rate. As a result, the client now benefits from:

  1. Consistent, automated nitrogen purging across production runs.
  2. Removed third party nitrogen operating costs.
  3. Increased process safety and thermal control.
  4. A return on investment in less than 18 months.

This deployment has positioned them as a leader in clean-technology furnace design underpinned by a reliable, self-sufficient gas supply.

Nitrogen is more than a utility; it is a safety and quality enabler. But when it is expensive, unreliable or rationed, plants take risks or cut corners.

The mission at O2Africa is to make high-quality nitrogen accessible and affordable, while supporting environmental, social and governance goals, as well as localisation goals by:

  1. Lowering the carbon footprint through decentralised production.
  2. Locally building systems with African engineering teams.
  3. Technical training and support for long-term plant optimisation.

Are you ready to rethink your nitrogen strategy?

If nitrogen is a critical part of your process, it should not be your biggest headache. On-site generation puts you in control of cost, quality and availability.

Visit www.o2africa.com or contact us for a free technical assessment and cost comparison.

Email: info@o2africa.co.za

Telephone: +27 64 996 2328

Edited by Creamer Media Reporter

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